Maxon is globally renowned for its high-quality, high-performance motors, which are utilized in a wide range of high-tech applications, including automation, medical technology, and robotics. As a leading provider in drive systems, maxon stands as a prime example of precision and innovation. In one particular project, the company faced the challenge of developing an especially compact and powerful drive for one of its customers—a requirement that called for a custom solution and maximum efficiency. Through close collaboration with us from Eichenberger, this demanding task was successfully accomplished. Our 4x1 Carry ball screw provided the perfect solution for this drive system.
Our customized 4x1 ball screw for maxon drive systems
Technical Challenge: Space Optimization and Customized Screw Interface
One of the biggest challenges in this project was the limited space available in the drive, which was specifically designed to meet the end customer's requirements. Our 4x1 Carry ball screw had to be integrated with hundredth-of-a-millimeter precision to make the most of the available space. To achieve this, we developed a customized screw interface that allowed maxon to design the motor directly around the screw. This interface enabled efficient use of space while ensuring the required precision fit without compromising functionality.
Precise integration for optimal use of space
The customized screw interface allowed the ball screw to be positioned in a way that ensured a stable and high-performance drive solution for the end customer. This flexibility enabled maxon to optimize the use of limited space while meeting the high standards of precision and reliability.
High efficiency factor of ball screws
With an efficiency factor of over 90%, our ball screw enables high performance even in minimal space. Its precise adaptation to the tight spatial constraints contributes to the system's smooth operation and low maintenance requirements. For the end customer, this translates into a reliable and efficient solution.
Innovative solutions for high-tech drive systems
The ball screw was designed to meet not only current but also future demands. Its durability and adaptability make it the ideal choice for drive technology applications that need to keep up with increasing requirements. This provides maxon and the end customer with the confidence that they have invested in a long-lasting and high-performance solution.
The 4x1 Carry Ball Screw: Precision, Durability, and Maximum Efficiency
Our 4x1 Carry ball screw is the smallest screw in our range and one of the most flexible and powerful. It was designed to handle enormous loads while enabling precise movements, all within a compact design. These features made it the perfect solution for maxon's compact drive, tailored to meet the specific requirements of the end customer.
Enormous Load Capacity – 1,000 Times Its Own Weight
Despite its small size, our ball screw can carry up to 1,000 times its own weight. This impressive load capacity makes it the ideal choice for applications requiring high precision and durability. This feature is invaluable in projects like this one, providing the end customer with the assurance that the components are reliable, robust, and deliver an unexpectedly long service life.
High efficiency factor at minimal energy input
Another advantage of the ball screw is its high efficiency, which ensures effective power transmission and low energy consumption. For applications that rely on long lifespans and high efficiency, the ball screw offers a particularly sustainable solution. Its high efficiency contributes to extending the lifecycle and minimizing maintenance requirements—a clear benefit for the end customer.
Versatility and Adaptability
The 4x1 is not only our smallest ball screw but also one of the most adaptable. From materials and coatings to lubrication intervals, the ball screw can be precisely tailored to the specific requirements of any application. This flexibility made it the perfect choice for maxon and the end customer, both of whom required a customized solution.
Conclusion: The Ball Screw as a Driver of Innovation for Complex Technical Challenges
Our thread drive solutions demonstrate that maximum precision, durability, and efficiency are achievable even within compact spaces. This project is a prime example of how close collaboration between Eichenberger, maxon, and the end customer led to an innovative and customized solution for complex technical requirements.
Interested in tailored thread technology for your application? Contact us for a no-obligation consultation—together, we’ll find the ideal solution for your needs.
